Laser Plastic Welding Machine

Laser Plastic Welding Machine Manufacturers in India

Coslogic Process Automation is the most reliable name in Laser Plastic Welding Machine manufacturers, suppliers and service providers in India. Our Laser Plastic Welding Systems are engineered with the latest technology in laser plastic and polymer welding to be precisely matched for best industrial applications.

Laser Plastic Welding Machine Suppliers, & Service Proivders in India

Be it laser plastic welding, fiber plastic welding lasers, or plastic laser welding machines, either automatic or semi-automatic, our thirty years of experience offer high-order yield to applications from automobile to electronics to battery pack production.

Types of our Laser Plastic Welding Machine

As a prominent Laser Plastic Welding Machine manufacturers in India, we are producing the best Laser Plastic Welding Machine like:

  • Profile Plastic Laser Welding Machine: We produce and offer Profile Plastic Laser Welding Machines in an effort to make quality and uniform profile plastic component welding accessible. Computerized machines are used to produce high quality weld and maximum production efficiency. Our machines are capable of operating on complex profiles with little distortion using the latest laser technology.
  • Automatic Plastic Laser Welding Machine: We offer Fully Automatic Plastic Laser Welding Machines specifically designed to be compatible with mass production lines. They are all equipped with robot arms, top-quality sensors, and smart software to deliver round-the-clock smooth performance without the involvement of human beings. With instant laser welding and strict monitoring, they ensure maximum productivity with maximum weld quality and precision.
  • Industrial Laser Plastic Welding Machine: Our Laser Plastic Welding Industrial Machines are bulk industrial application machines. The equipment consists of heavy-duty machinery and high-power lasers, which ensure long-term stable operations and high-quality welding. They are best suited for firms that wish to work continuously with continuous production and minimal downtime.
  • Lithium-Ion Battery Laser Welding Machine: We specialize in producing Lithium-Ion Battery Laser Welding Machines that join battery pack parts safely and efficiently. The machines are the wave of the future in laser welding solutions for battery packs, and solid bonds and hermetic seals are necessary in electrical and energy storage uses. Our machines are equipped with newer generation safety gear and thermal management and provide efficient performance for sensitive plastic battery enclosures.

Technical Specifications

Specification Details
Laser Type Diode, Fiber, or Nd:YAG laser with wavelength typically between 808โ€“980 nm for optimized plastic absorption.
Power Output Adjustable output ranging from 20 W to 500 W for precise energy delivery.
Welding Modes Contour welding, simultaneous welding, quasi-simultaneous, and mask welding for versatile applications.
Beam Delivery System High-precision galvo scanners or fixed optics with automated focus adjustment.
Welding Speed Up to 200 mm/s depending on material and joint design.
Control System CNC or PLC-controlled with touchscreen HMI, real-time monitoring, and programmable welding patterns.
Clamping Mechanism Pneumatic or servo-driven clamping system with integrated force sensors for consistent joining.
Cooling System Integrated air or water-cooled modules for stable thermal management during continuous operations.
Safety Features Laser safety enclosure (Class 1), interlocks, emergency stop, and protective filters for operator safety.

Features of our Laser Plastic Welding Machine

One of the best Laser Plastic Welding Machine suppliers in India, our whole range of Laser Plastic Welding Machine is equipped with cutting-edge technologies like:

  • Latest Models of High-Precision Fiber Lasers for Plastic Welding: We use precision fiber lasers on our equipment in order to offer more weld penetration and less heat damage to plastic parts. The lasers can offer unmatched reliability and accuracy, and due to this fact, they are suitable for use where solid and clean welds must be achieved. They have accurate outcomes on sensitive polymers by utilizing adaptive power control.
  • Closed-Loop Process Monitoring: Our equipment uses closed-loop process monitor control systems with real-time weld quality monitoring. Fitted with feedback and AI-driven sensors, such machines automatically adjust parameters to achieve welds with no defects. Such technology improves the homogeneity of production and prevents faulty welds, conserving resources and time.
  • Infrared and Diode Laser Options: We provide our clients with infrared and diode laser solutions for special joining needs of polymers. The solutions enable customers to machine different plastics with changes in transparencies and thicknesses. Maximum weld strength and absorption are attained in our machines based on a wavelength-allocated design.
  • Technology for Welding Without Contact: Our equipment employs contactless welding technology that enables accurate and clean joining without touching the material. The technology minimizes parts deformation and contamination risk by welding. It is especially suitable for delicate applications where the use of conventional welding is unacceptable.
  • Energy-Efficient Designs: We construct our machinery with energy-efficient technologies that ensure optimal power use without sacrificing any performance. This not only reduces the operational cost, but also complies with environmentally friendly manufacturing practices. Our intelligent cooling and smart power delivery render our operations green-friendly.
  • Modular Welding Systems: Modular Welding systems are made universal and easy to connect into present line production set-ups. They can be made to suit particular manufacturing needs and maybe upgradeable/expansible down the road. This modular design is cost-effective and scalable to growth industries in the long run.

How we provide services of laser plastic welding machine:

At Coslogic Process Automation, we offer complete service support for our laser plastic welding machines, including:

  • Customized machine integration based on client requirements
  • On-site installation and commissioning
  • Operator training and technical guidance
  • Preventive maintenance and AMC (Annual Maintenance Contracts)
  • Remote diagnostics and 24/7 customer support

Our service model ensures smooth operation, minimal downtime, and maximum return on your investment.

Benefits of choosing our Laser Plastic Welding Machine

All these types of new Laser Plastic Welding Machine in India offer various types of benefits such as:

  • High Weld Strength: With our beam available, we make all our high-strength and long-life welds. This becomes of prime importance in all those applications where air-tight and vibration-free plastic welding is essential. Our technology forms bonds more stronger than the base material in the majority of applications.
  • Minimal Thermal Damage: Our technology minimizes thermal decomposition of sensitive polymer material. We prevent warping and material discoloration when welding through the management of energy distribution from the laser. This allows us cleaner, neater-looking results that guarantee material properties.
  • Improved Automation: We implement high-level automation in our equipment with a vision of reducing labor by a high percentage as well as labor imperfections. Automated processes perform intricate welding processes with precision and uniformity. This leads to quicker production cycles as well as overall output in production lines.
  • Multifunctional Material Compatibility: Our equipment can handle a broad range of thermoplastics and polymer composites to ensure different materials are processed by manufacturers without having to alter equipment. The flexibility ensures that the potential for application is optimized and minimized use of multiple machines.
  • Seamless Welding of Complex Geometries: Due to sophisticated motion and laser control, our machines are capable of welding intricate and high-resolution shapes impossible with traditional welding techniques. This presents new design freedom for premium plastic parts.
  • Low-Cost Operations: We will provide low-cost operations through the creation of plant equipment that demands fewer interventions in the form of maintenance and is highly energy efficient. Effective processes and durable parts assist companies in keeping the long-term cost of operation down.
  • Scalable Solutions: Our solutions are designed to grow with growing requirements for production. From small assembly lines to industrial high-volume applications, our solutions are scalable or even easier to reconfigure as the future develops. This provides for ongoing productivity without massive reinvestment.

Applications of our Laser Plastic welding machine

As India's Laser Plastic welding machine suppliers, all our ultrasonic cleaning machines are high technology and have wide-ranging applications from:

Industry / Sector Applications
Automotive & Aerospace Tail lights, bumpers, fluid reservoirs, electronic housings; lightweight EV components; aircraft interiors, sensor housings, mission-critical sealed parts.
Medical & Healthcare Catheters, filters, IV components; diagnostic devices, surgical instruments, wearable monitors; sterile drug delivery systems and microfluidics.
Electronics & Telecommunications Enclosures for smartphones, tablets, wearables; USB connectors, battery housings; fiber optic components, dust-proof communication modules.
Packaging & Consumer Goods Airtight sealing of films, containers, blister packs; automated high-speed laminates welding; water-resistant casings for household appliances.
Industrial & Renewable Energy Fluid handling systems, pumps, valves; LED lighting assemblies; solar panel housings, inverter casings; plastic parts in wind turbines and battery storage units.

Coslogic Process Automation is the most reliable name Laser Plastic Welding Machine manufacturers, suppliers and service providers in India. With decades of experience and innovation under its belt, Coslogic Process Automation leads the world in laser plastic part welding with the next generation of plastic laser welders for high-end industrial applications. Our goal is to provide industries with smart, high-speed, and green laser plastic welders meeting international quality standards. Contact us today for more information!

Go To Top